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Product Overview
The ABB SPBRC400 is a high-performance bridge controller designed for complex industrial automation systems, facilitating seamless communication between diverse devices like PLCs, DCS, and robotic systems. As a core component of ABB’s 800xA control platform, it excels in protocol conversion, enabling interoperability between ABB Bailey Infi 90 systems and third-party equipment via Profibus-DP, EtherCAT, and Modbus RTU. Its 32-bit microprocessor supports high-speed data transfer (up to 12 Mbps) and real-time monitoring of critical parameters (e.g., voltage, current), while redundant configurations with PBA20000 cards ensure operational reliability in harsh environments (0–60°C, IP20/IP65). The SPBRC400 optimizes network efficiency and reduces downtime through adaptive communication algorithms, making it indispensable for integrated automation architectures.
Technical Specifications
| Parameter Name | Parameter Value |
|---|---|
| Product Model | SPBRC400 |
| Manufacturer | ABB |
| Product Type | Bridge Controller |
| Input Voltage | 24 V DC (≤8 W) |
| Operating Temperature | 0°C to 60°C (IP20); -10°C to 55°C (IP65) |
| Communication Protocols | Profibus-DP, EtherCAT, Profinet, Modbus RTU, RS232/485 |
| Data Transfer Rate | Up to 12 Mbps |
| Redundancy Support | PBA20000 card integration |
| Dimensions | 200 mm × 120 mm × 30 mm |
| Weight | 0.5 kg |
| Storage | CompactFlash interface for data logging |
| Certifications | IEC 61508 SIL2, CE, UL |
Key Features and Advantages
Multi-Protocol Integration: The SPBRC400 bridges incompatible industrial networks (e.g., Profibus to EtherCAT), eliminating communication bottlenecks and simplifying system integration. Its adaptive algorithms dynamically adjust data rates to optimize network load, reducing packet loss by 30% in high-traffic environments.
Fault Tolerance & Diagnostics: Dual-channel redundancy via PBA20000 cards ensures continuous operation during module failures. Integrated LED indicators and HART protocol outputs provide real-time diagnostics for issues like signal interference or cable faults, cutting troubleshooting time by 50%.
User-Centric Design: Features a front-panel LCD display for local parameter adjustments and FlashDrop technology for zero-power firmware updates. DIN-rail mounting and modular I/O expansion (e.g., analog/digital modules) enable flexible deployment in space-constrained control cabinets.
Application Areas
Industrial Automation: Coordinates robotic arms and PLCs in automotive assembly lines, synchronizing tasks via Profinet for millisecond-level precision.
Energy Infrastructure: Monitors grid stability in substations by bridging ABB REF615 relays with SCADA systems, enabling rapid fault isolation.
Process Industries: Manages safety interlocks in chemical plants, converting Infi 90 protocols to Modbus RTU for emergency valve control.
Manufacturing: Controls web tension in paper mills and textile machines, utilizing RS-485 interfaces for real-time feedback loops.
Related Products
- PBA20000: Redundancy card for fail-safe operation.
- DSQC687: Robot controller interface module.
- PFEA111-20: Entry-level tension controller for basic applications.
- CI871K01: 800xA communication interface.
- 1TGI302001R0101: Profinet/Ethernet gateway for protocol conversion.
HS:8443919090
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