Description
YOKOGAWA AIP830-001 – High-reliability Analog Input Module for Process DCS/PLC I/O
The YOKOGAWA AIP830-001 is an analog input module designed for stable, long-term measurement of process signals in Yokogawa control systems. From my experience, it suits brownfield upgrades as well as expansions on existing Yokogawa cabinets where you need dependable 4–20 mA and voltage inputs with tight integration over the backplane. One thing I appreciate is how it typically drops into the standard Yokogawa baseplate without rewiring the whole panel layout, which saves time during a turnaround.
Company’s Order Placement Process and Guarantees
- Warranty period: 365 days
- Delivery time: 1 week for in-stock; no more than one month at the latest
- Payment: 50% advance payment; full payment for delivery
- Express delivery: FedEx, UPS, DHL
- We provide pre-shipment functional checks and packing suitable for export and on-site spares rooms.
Key Features
- Multi-channel analog input – Typically provided as an 8-channel AI card for 4–20 mA and voltage inputs used in process monitoring.
- Backplane-powered integration – Draws power from the Yokogawa baseplate/backplane; no separate field PSU required for the module itself.
- Noise-robust design – Suited for industrial cabinets with grounding and shielding practices common to Yokogawa DCS/PLC nodes.
- Channel isolation and diagnostics – In many cases, channel-to-bus isolation and basic line diagnostics help reduce nuisance trips and simplify troubleshooting.
- HART pass-through (where applicable) – You might notice HART device data can be passed upstream on 4–20 mA channels, supporting smart transmitters and asset tools.
- Cabinet-friendly form factor – Slim card width helps when space is tight during unit expansions or partial migrations.
- Variant “-001” hardware – The -001 suffix typically denotes a specific hardware revision aligned with common Yokogawa I/O bases.
Technical Specifications
| Brand / Model | YOKOGAWA AIP830-001 |
| HS Code | 8538.90 (Parts for switching/protection/control apparatus) |
| Power Requirements | Backplane powered (typ. 5 V/24 V supplied by the Yokogawa I/O node); no external module PSU |
| Dimensions & Weight | Approx. 130 (H) × 27 (W) × 130 (D) mm; ~0.25 kg, typical Yokogawa I/O card form factor |
| Operating Temperature | 0 to +55 °C (industrial control cabinet environment) |
| Signal I/O Types | Analog Input: 4–20 mA, 1–5 V, mV ranges; RTD/TC variants exist depending on system configuration |
| Channel Density | 8 AI channels typical for the -001 hardware variant |
| Communication Interfaces | Internal system bus via Yokogawa backplane; HART pass-through commonly supported on 4–20 mA inputs |
| Installation Method | Plugs into Yokogawa I/O baseplate; baseplate mounts on DIN rail or panel within standard control cabinets |
Application Fields
The AIP830-001 is typically used in process industries where stable and accurate analog measurement is essential:
- Oil & Gas – wellhead pressure, separator levels, and pipeline flow transmitters
- Chemicals & Petrochemicals – reactor temperature loops, utility skids, dosing systems
- Power Generation – boiler drum level, condenser vacuum, turbine auxiliary monitoring
- Water & Wastewater – influent/effluent flow, pH transmitters, chlorine residual
- Food & Beverage / Pharma utilities – CIP/SIP skid monitoring, chilled water loops
“We swapped in AIP830-001 cards during a short outage—channel mapping stayed consistent and commissioning finished a day early.” — Maintenance Supervisor, midstream plant
Advantages & Value
- Reliability for 24/7 operation – The module’s noise immunity and isolation, in many cases, reduce spurious trips and downtime.
- Seamless compatibility – Designed for Yokogawa backplanes, which usually means faster installs and fewer wiring changes.
- Lifecycle cost savings – Standardized spares across cabinets simplify stocking and help cut carrying costs.
- HART-enabled maintenance – When enabled, pass-through diagnostics can shorten loop checks and improve device health insight.
- Supported by experienced teams – We can pre-test modules and advise on baseplate and terminal selection to keep projects moving.
Installation & Maintenance
- Cabinet environment – Install in a ventilated control cabinet; maintain 0–55 °C ambient and humidity control to limit condensation.
- Wiring practices – Use shielded twisted pairs for 4–20 mA/mV inputs. Land shields on a single-point ground to minimize noise loops.
- Baseplate/backplane – Fit the card to the matching Yokogawa baseplate; verify keying and slot position before power-up.
- Loop checks – After installation, perform a loop test with a calibrated source; verify range, damping, and HART device tags if used.
- Routine maintenance – Periodically check terminal tightness, clean dust with dry air, and review firmware/engineering configuration backups.
- Safety – De-energize the backplane before card insertion/removal unless the system specifically supports hot-swap for this model.
Related/Supporting Components
- Yokogawa I/O baseplate/backplane – Required for power and system-bus connection.
- Terminal blocks – Matching field wiring terminals for mA/Volt signals and optional HART filtering.
- Node/controller unit – Integrates the module to the DCS/PLC network based on your Yokogawa architecture.
Quality & Certifications
- CE compliant (typical for Yokogawa industrial I/O)
- RoHS compliant hardware in many cases
- UL recognition commonly available for control cabinet use
- Manufacturer’s warranty support plus our 365-day warranty coverage
Reviews
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