ABB PFEA113-65 (3BSE050092R65) – Tension Electronics for Pressductor Load Cells in Web and Strip Processing

The ABB PFEA113-65 is a dedicated tension electronics unit designed to work with ABB Pressductor load cells (such as PFTL series). In many cases it serves as the heart of a stable web tension loop—converting millivolt-level strain signals into clean, linear analog outputs for your PLC or drive. From my experience, engineers choose this model when they want dependable tension measurement on paper machines, film/foil lines, printing presses, or metal strip processing with minimal drift and hassle-free calibration.

Our Company’s Order Placement Process and Guarantees

• Warranty: 365 days
• Delivery time: 1 week for in-stock items; no more than one month at the latest
• Payment: 50% advance payment; full payment prior to delivery
• Express options: FedEx, UPS, DHL

Key Features

• Purpose-built for ABB Pressductor sensors – Typically used with PFTL series to deliver highly repeatable web tension signals.
• Stable analog outputs – 0/4–20 mA or 0–10 V outputs are commonly available for direct PLC/drive integration.
• Dual-side load cell support – You can connect two load cells (left/right) and sum them for total tension, which is standard on many winding sections.
• Simple calibration workflow – Zero, span, tare, and shunt calibration features help you get on-spec readings faster after mechanical work or sensor replacement.
• Noise-aware signal conditioning – Built-in filtering and stable excitation help reduce noise from drive cabinets and VFD environments.
• DIN-rail friendly – Compact form factor suited for cabinet mounting with clear terminal access and status indication.
• Backwards compatibility mindset – Appears to be designed to drop into existing ABB tension setups with minimal wiring changes.

Technical Specifications

Application Fields

You’ll typically see PFEA113-65 installed wherever accurate, real-time tension feedback is needed:

• Paper & tissue machines – open draws, winder sections, calenders
• Film, foil, and flexible packaging lines – unwinds/rewinds and dancer-controlled zones
• Metals processing – strip and coil tension in slitting and recoiling stands
• Printing & converting – gravure/flexo tension control, laminators
• Wire, cable, and textile applications – consistent tension for diameter and quality control

One thing I appreciate is how it pairs cleanly with ABB PFTL Pressductor load cells. A plant maintenance lead told us their line stability improved after swapping a generic amplifier for PFEA113-65—the added filtering and straightforward shunt calibration seemed to make commissioning less fussy.

Advantages & Value

• Reliability – Industrial-grade build intended for harsh cabinet environments near drives and contactors.
• Compatibility – Works seamlessly with ABB Pressductor sensors; easy to integrate into existing PLCs via common analog signals.
• Lower lifecycle cost – Stable zero/span reduces re-trims; fewer nuisance trips and less downtime.
• Availability & support – We aim for fast turnaround on in-stock units and can assist with parameter recommendations if needed.

Installation & Maintenance

• Cabinet and mounting – Install on DIN rail inside a ventilated control cabinet. Keep away from high-voltage bus bars and high-frequency drive cables when possible.
• Wiring practices – Use shielded twisted-pair for sensor leads; ground shields at one end only (typically at the electronics). Route analog outputs separately from power conductors.
• Power – 24 VDC supply with proper grounding. Add a dedicated fuse and transient protection in noisy environments.
• Calibration – Perform zero/span or shunt calibration after mechanical changes or sensor replacement. Verify summed dual-load-cell readings under known loads.
• Routine checks – Quarterly inspection for terminal tightness, clean dust from the cabinet, and confirm output stability. Parameter backups are useful before any line upgrades.
• Safety – De-energize circuits prior to wiring; follow site lockout/tagout and ESD precautions to protect electronics.

Quality & Certifications

• Typically compliant with CE requirements for industrial control equipment
• RoHS conformity in most markets
• Manufacturer’s warranty: 12 months
• Documentation and test reports can be provided with shipment upon request

Note: Specifications above describe the typical capabilities of ABB PFEA113-65 tension electronics. Certain options or I/O details can vary by variant and installation. If you share your sensor model (e.g., ABB PFTL series) and control system interface, we can confirm the exact I/O and recommended wiring.