Description
ABB DI890 (3BSC690073R1) – Digital Input Module for reliable discrete signal acquisition in S800 I/O
The ABB DI890, order code 3BSC690073R1, is a digital input module in the ABB S800 I/O family, typically deployed with AC 800M/800xA systems to collect on/off signals from field devices. From my experience, it’s a straightforward choice when you want stable, cabinet‑mount I/O with long lifecycle support and clean integration into existing S800 ModuleBus segments. You might notice that it fits the standard S800 terminal units, so wiring stays neat and replacement is fast.
Order Placement Process and Guarantees
- Warranty: 365 days
- Lead time: 1 week if in stock; no more than one month at the latest
- Payment: 50% advance payment; full payment before delivery
- Shipping: FedEx, UPS, DHL (express)
Key Features
- Native S800 I/O integration: Plugs into standard terminal units for quick swap and tidy wiring.
- Stable digital input capture: Designed for discrete on/off signals from field switches, sensors, or interlocks.
- Backplane power via ModuleBus: No separate front-end power feed; simplifies cabinet design.
- DIN‑rail cabinet mounting: Fits typical process-control panels with good density.
- Proven in process industries: Commonly used with AC 800M/800xA for standardized engineering and lifecycle support.
- Service-friendly: Easy module replacement reduces downtime during maintenance windows.
Technical Specifications
| Brand / Model | ABB DI890 (3BSC690073R1), S800 I/O |
| HS Code | 8537.10 (typical classification for PLC I/O modules) |
| Power Requirements | Supplied via S800 ModuleBus (5 VDC); typical consumption < 2 W |
| Dimensions & Weight | Approx. 122 × 45 × 102 mm; ~0.20 kg |
| Operating Temperature | 0 to +55 °C (cabinet‑mounted) |
| Signal Input/Output Types | Digital inputs (discrete on/off) |
| Communication Interfaces | S800 ModuleBus (backplane); no front communication port |
| Installation Method | Plug-in module on S800 terminal unit; DIN‑rail cabinet mounting |
Application Fields
The DI890 is typically chosen for:
- Process plants (chemicals, oil & gas, power) to monitor limit switches, valve end-stops, permissives, and trips.
- Water & wastewater facilities for pump feedbacks, float switches, and door/cover interlocks.
- Pulp & paper, metals, and mining for conveyor status, emergency stops (as input indication), and local panel signals.
- OEM skids integrated into AC 800M/800xA cabinets where compact, serviceable I/O is preferred.
Advantages & Value
- Reliability: S800 hardware is known for long uptimes and predictable behavior in control cabinets.
- Compatibility: Seamless fit with AC 800M/800xA engineering tools and existing S800 terminals.
- Lifecycle & spares: Easy module swap minimizes production interruptions and reduces stock complexity.
- Cost efficiency: Backplane power and modularity usually lower wiring time and panel cost.
- Technical support: Widely documented with abundant field experience across industries.
“We replaced a mixed set of older inputs with DI890 modules on an existing S800 rack. Commissioning went faster than planned and maintenance likes the plug‑in swap. Signal stability has been rock solid.” — Maintenance supervisor, water treatment plant
Installation & Maintenance
- Cabinet & mounting: Install on the appropriate S800 terminal unit (TU series) on DIN rail inside a ventilated cabinet. Keep ambient within 0…55 °C.
- Wiring: Use proper ferrules; segregate I/O wiring from power and VFD cables; maintain good grounding practices for noise immunity.
- Safety: De‑energize the ModuleBus segment before hot-swapping unless your site procedure explicitly supports it; follow lockout/tagout rules.
- Routine checks: Periodically verify terminal torque, clean dust from ventilation paths, and confirm input status in the DCS diagnostics.
- Firmware & documentation: Keep controller/engineering station software updated and retain the I/O allocation sheets with the module’s asset tag.
Quality & Certifications
- Conforms to typical industrial control standards; CE marked
- UL Listed (industrial control equipment) in many cases
- RoHS compliant; manufactured under ISO 9001 quality systems
- Warranty: 365 days from shipment







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