ABB DSDO110 57160001-K – Digital Output Module for Advant Master / Advant OCS S100 I/O

The ABB DSDO110 (part no. 57160001-K) is a digital output module used across Advant Master / Advant OCS systems with S100 I/O. From my experience, it’s the go-to card when you need stable 24 VDC switching to field devices without fuss—solenoids, indicator lamps, interposing relays, and small actuators. One thing I appreciate is how it slots directly into existing S100 racks, so upgrades or replacements are typically quick and predictable, even on legacy lines that can’t afford long downtime.

Company’s Order Placement Process and Guarantees

• Warranty: 365 days standard coverage
• Delivery: 1 week if in stock; no more than one month at the latest
• Payment: 50% advance payment; full payment prior to delivery
• Express options: FedEx, UPS, DHL
• Each unit is function-tested prior to dispatch, with inspection records kept for traceability

Key Features

• Advant S100 rack compatibility – Plugs into standard S100 I/O racks used with Advant Master controllers, minimizing retrofit work.
• 24 VDC transistor outputs – Typically sourcing outputs suited for driving relays, solenoids, and panel indicators.
• Channel grouping – Outputs are commonly grouped for simplified field power distribution and fusing.
• Robust for industrial environments – Designed for control cabinets in plants with temperature and electrical noise considerations.
• Drop‑in service replacement – In many cases, a direct replacement for installed DSDO110 cards with similar hardware revisions.
• Backplane communications – No external ports; all communication handled via the Advant backplane, which keeps wiring tidy.

Technical Specifications

Note: Minor variations can exist between DSDO110 hardware revisions; if you share your installed unit’s label details, we can confirm exact channel count and wiring groupings before shipment.

Application Fields

Plants running ABB Advant architectures typically use DSDO110 cards anywhere reliable 24 VDC switching is needed. Common examples include:

• Pulp & Paper: Wet-end valves, felt spray solenoids, stack light control
• Metals & Mining: Interlocks, lubrication skids, coil/roll line signals
• Power Generation: Balance-of-plant auxiliaries, MCC relay pick-ups
• Oil & Gas / Petrochem: ESD panel indicators, solenoid-operated valves (via interposing relays)
• Water & Wastewater: Pump start relays, valve actuators, mimic panels

Advantages & Value

• True drop‑in fit – Keeps the existing S100 hardware, wiring, and logic intact, which cuts downtime and commissioning time.
• Lifecycle continuity – Ideal for plants extending Advant service life while planning phased migrations.
• Lower total cost – In many cases, a card swap avoids panel rewiring, new drawings, or new I/O adapters.
• Proven stability – DSDO110 seems to be a “set and forget” module when wiring and load protection are done right.
• Pre-shipment testing – Each unit is function-tested, reducing the risk of surprises at site.

A maintenance supervisor in a power plant told us, “Swapped the DSDO110 during a 2-hour window; no software changes, just a clean function test and we were back online.” That’s fairly typical when the installed base is standard S100.

Installation & Maintenance

• Cabinet & rack – Mount in a clean, ventilated control cabinet; use the correct S100 rack slot per your I/O layout. Maintain ambient typically within 0…55 °C.
• Wiring – Use correctly rated 24 VDC supplies and fuses for each output group; provide flyback diodes or RC snubbers for inductive loads.
• Grounding & EMC – Bond cabinet earth properly; segregate I/O and power cabling; route high-noise lines away from signal wiring.
• Commissioning – After installation, perform a point-to-point I/O check from the controller. Verify group power and fuse status.
• Routine care – No calibration required; periodically re-torque terminals, inspect for heat discoloration on high-duty outputs, and clean dust from the rack.
• Firmware – The module itself typically has no field-upgradable firmware; keep the Advant controller application and firmware at proven versions.

Quality & Certifications

• CE compliant for industrial control equipment (typical for this series)
• UL/CSA recognition on many hardware revisions (verify per unit label if required)
• Manufactured under ISO 9001 quality systems by ABB
• Warranty: 365 days from delivery; units are tested prior to shipment
• Documentation and test report available upon request

If you share your current rack type and the exact DSDO110 label (57160001‑K), we’ll match the hardware revision and confirm channel grouping and terminal layout before you place the order.