ABB HC800 Control Processor Digital Input/Output Module

Memory 512 MB to 4 GB RAM (scalable)
Storage 16 MB Flash memory, 2 MB battery-backed RAM
Communication Modbus TCP, PROFIBUS DP, OPC UA
Mounting 35mm DIN rail
Weight 0.88 kg
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Description

ABB HC800 Control Processor Digital Input/Output Module

HC800

HC800

The ABB HC800 is a high-capacity control processor module designed for industrial automation and process control applications, particularly within ABB’s Symphony Plus and 800xA Distributed Control System (DCS) architectures. It serves as the central processing unit (CPU) for managing complex control logic, communication, and system integration in demanding industrial environments such as oil and gas, power generation, water treatment, and chemical processing. Below is a detailed breakdown of its features, technical specifications, and applications.
Label Specification
Model Number HC800
Brand ABB
Type Process Controller Module
Input Voltage 24 V DC (optional 110/220 V AC)
Processor High-performance embedded processor (up to 1 GHz)
Memory 512 MB to 4 GB RAM (scalable)
Storage 16 MB Flash memory, 2 MB battery-backed RAM
Communication Modbus TCP, PROFIBUS DP, OPC UA
Mounting 35mm DIN rail
Weight 0.88 kg
Certifications CE, RoHS, IEC 61131-3 compliant
Dimensions (WxHxD) 78.74 x 243.84 x 210.82 mm
Operating Temperature -25°C to +60°C
IP Rating IP20 (indoor use, dust-protected)
HC800-2

HC800

Functional Strengths & Design Advantages

Rugged Industrial Design

  • Wide Temperature Range: Operates reliably in extreme conditions, from -25°C to +60°C, making it suitable for harsh environments like offshore platforms or chemical plants .
  • EMI Resistance: Shielded connectors and robust circuitry reduce interference in high-noise settings .
  • Compact Form Factor: Lightweight (0.88 kg) and space-efficient design simplifies installation in crowded control panels .

Advanced Control Capabilities

  • High Processing Power: Supports real-time control loops and advanced algorithms (e.g., PID, cascade control) for precise process optimization .
  • Large Function Block Capacity: Handles up to 30,000 function blocks, enabling complex automation workflows in industries like pharmaceuticals or food processing .
HC800-4

HC800

Seamless Integration

  • ABB 800xA Compatibility: Integrates with ABB’s 800xA DCS for centralized monitoring and control of distributed systems .
  • Third-Party Device Support: Connects to non-ABB PLCs (e.g., Siemens S7) via PROFIBUS DP or Modbus TCP, facilitating hybrid control system setups .

Compatible and Related Models

  • ABB S800 I/O Modules: Modular I/O system for expanding analog/digital input/output channels .
  • ABB AC 800M Controller: Scalable PLC/DCS controller for distributed control systems .
  • ABB 800xA DCS: Centralized platform for integrating HC800 with HMIs, SCADA, and enterprise systems .
  • ABB Symphony Plus: Legacy DCS system compatible with HC800 for retrofitting or hybrid setups .

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