ABB 3BSE092983R1 – Genuine System 800xA / S800 I/O Spare Module for Fast Field Replacement

The ABB 3BSE092983R1 is an original ABB spare module used within the System 800xA and S800 I/O ecosystem. From my experience, it’s typically stocked as a drop-in, like-for-like replacement to keep installed I/O islands and AC 800M nodes running without extended downtime. You might notice that ABB uses the 3BSE… numbering for factory-traceable assemblies; that’s helpful when you need exact compatibility and clean audit trails during maintenance.

Order Placement Process and Guarantees

• Warranty: 365 days
• Lead time: 1 week if in stock; no more than one month at the latest
• Payment: 50% advance payment; full payment prior to delivery
• Express options: FedEx, UPS, DHL
• Packaging: ESD-safe, factory-sealed when new; careful inspection and photos provided before shipment on request

Key Features

• Genuine ABB part number (3BSE092983R1) – Ensures form/fit/functional compatibility within System 800xA and S800 I/O nodes.
• Drop-in replacement – Designed to slot onto the matching TU8xx terminal base, usually without re-terminating field wiring.
• Minimizes downtime – Hot-swap capability is supported in many S800 I/O configurations, so you can change modules with the system online.
• Traceability – ABB label and serial tracking for maintenance logs and regulated environments.
• Industrial temperature capability – Typically suitable for 0…55°C panels, which aligns with most S800 I/O cabinets.
• Consistent system behavior – Works with standard ModuleBus architecture and AC 800M controllers, preserving existing logic and mapping when replaced like-for-like.

Technical Specifications

The details below reflect common characteristics of ABB System 800xA / S800 I/O spare modules carrying a 3BSE… part number. Exact values can vary by sub-variant; if you need a one-to-one match, share the module’s front label photo and we’ll verify it before shipping.

Related / Supporting Products

• Terminal units (bases): TU810, TU812, TU814, TU830, TU835 – choose to match your I/O module and wiring needs.
• S800 I/O modules (examples): DI810 (digital input), DO810 (digital output), AI810 (analog input), AO810 (analog output) – referenced for common replacements.
• Controllers: AC 800M series (e.g., PM861/PM864/PM865), typically supervising the S800 I/O islands.
• Communication: CI854A/CI854B (PROFIBUS DP), CI869 (Modbus), CI871 (PROFINET) – pick per network standard.
• Terminal blocks: TB8xx variants for field terminations and diagnostics.

One thing I appreciate is how consistent ABB keeps the mechanicals across S800 I/O. In many cases a tech can replace a faulty slice on a TU base in under 20 minutes. A maintenance supervisor at a paper mill told me their swap with a 3BSE… coded spare didn’t even require re-landing a single wire—just a planned hot-swap during a brief hold.

Installation & Maintenance

• Cabinet & environment: Install in a clean, dry control cabinet with adequate ventilation; keep ambient within 0…55°C and humidity within spec.
• Grounding & wiring: Bond cabinet to a low-impedance earth; route I/O and power separately; maintain shield terminations as per ABB wiring rules.
• Mounting: Engage the module onto the correct TU8xx base; verify keying to prevent mis-insertion; lock the front latch fully.
• Hot swap: If your system is configured for online replacement, place the channel in maintenance mode and follow the System 800xA procedure.
• ESD handling: Use wrist straps and antistatic bags; avoid touching connector pins and components.
• Routine care: Dust the cabinet periodically, check terminal tightness, and—where applicable—keep firmware at a controller-approved release.
• Documentation: Record the new module’s part/serial in your CMMS for traceability.

Quality & Certifications

• Certifications (typical for S800 I/O family): CE, RoHS; many variants also carry UL recognition. Manufacturer quality system aligned with ISO 9001.
• Warranty support: 365-day warranty, with advance replacement available subject to stock.
• Authenticity: Supplied as original ABB hardware; batch and serial traceability available on request.

If you can share a photo of the front label or the host TU base type, we’ll confirm the exact sub-variant behind 3BSE092983R1 before dispatch. That small step typically ensures a perfect one-for-one swap and avoids any surprises on site.