ABB 3BSE092984R1 – Industrial Control Module for ABB 800xA / AC 800M Systems

The ABB 3BSE092984R1 is an original ABB spare module used within 800xA / AC 800M-based DCS architectures. From my experience, plants typically keep one or two of these on the shelf to shorten turnaround during planned shutdowns or to recover quickly from an unexpected fault. You might notice that it’s packaged and labeled in the same way as ABB’s S800 I/O and AC 800M peripheral modules—traceable, sealed, and ready to slot into the cabinet with minimal disruption.

In many cases, this part is sourced as a like-for-like replacement to maintain firmware consistency and avoid requalification. One thing I appreciate is how ABB designs these modules to integrate back into the system with predictable behavior, so commissioning stays straightforward and downtime is kept under control. A maintenance lead told us recently: “Having the 3BSE092984R1 on hand shaved hours off our restart; it was a clean swap and the controller recognized it immediately.”

Order Placement Process and Guarantees

• – Warranty: 365 days (replacement or repair for manufacturing defects)

• – Delivery time: 1 week for in-stock items; no more than one month at the latest

• – Payment terms: 50% advance payment; full payment prior to delivery

• – Express delivery methods: FedEx, UPS, DHL (export packing suitable for industrial electronics)

– Each unit is ESD-protected and function-checked before dispatch, with serial tracking

Key Features

• Original ABB spare – Genuine 3BSE092984R1 part number for consistent performance within ABB DCS frameworks.
• Designed for quick replacement – Typically supports a swap-and-restore process to minimize downtime and reduce engineering time.
• System compatibility – Intended for ABB 800xA / AC 800M environments; helps maintain firmware alignment and existing control logic.
• Industrial-grade reliability – Built to run in control cabinets under typical plant conditions, with stable thermal characteristics and EMC robustness.
• Traceable and well-packaged – Comes in ESD-safe packaging with identifiable labels for audit and MRO tracking.
• Lifecycle-friendly sourcing – In many cases, helps extend system life without a full migration project, which keeps budgets predictable.

Technical Specifications

Brand / Model	ABB 3BSE092984R1
Product Category	Industrial control module / spare for ABB 800xA / AC 800M systems
HS Code	8538.90 (Parts suitable for use with the apparatus of heading 8537)
System Compatibility	ABB 800xA / AC 800M platform (exact role depends on installed module subtype and firmware)
Installation Method	Cabinet-mounted; typically mates with ABB base/terminal units or backplane depending on module subtype
Operating Environment	Industrial control cabinet; non-condensing humidity; temperature range consistent with ABB module specifications (commonly 0–55°C; verify per datasheet)
Compliance	CE-marked; RoHS compliant; UL recognition/listing in many cases
Warranty	365 days

Note: The 3BSE092984R1 part number refers to an ABB module used within 800xA/AC 800M systems. Specific electrical/IO characteristics, power draw, and exact interfaces should be confirmed against the ABB datasheet for the precise module subtype shipped under this code.

Related or Supporting Products

• PM861 / PM864 / PM866 AC 800M CPUs – Main controllers for 800xA systems; choose based on performance and memory needs.
• CI854A PROFIBUS-DP Interface – Common fieldbus communication module for integrating drives, remote I/O, and MCCs.
• CI871 Ethernet-based Interfaces – For plant network connectivity where higher-level integration is required.
• S800 I/O Modules (AI810, AO810, DI810, DO810 families) – Modular analog and digital I/O used broadly in 800xA projects.
• Terminal Units (e.g., TU810, TU812, TU830 series) – DIN-rail base units that the S800 I/O modules plug into; select for channel type and wiring style.
• System Power Supplies (SD8xx series) – Stable 24 VDC supplies tailored for AC 800M / S800 loads.

If you’re replacing a like-for-like module, we typically match the hardware revision and, where relevant, firmware level to keep your configuration intact. For expansions, we can recommend a compatible I/O and terminal base combination so field wiring stays neat and serviceable.

Installation & Maintenance

• Cabinet standards – Install in a clean, dry control cabinet with adequate ingress protection. Maintain clearance for airflow and service access.
• Wiring & grounding – Use shielded cables where specified; keep signal wiring separate from power lines. Ensure proper earth grounding to meet EMC requirements.
• ESD handling – Always wear ESD protection when unpacking and installing the module. Keep the original packaging for returns or storage.
• Ventilation & temperature – Follow ABB’s recommended temperature range; avoid hotspots near power supplies or VFDs. In most cases, 0–55°C operation is typical for these modules.
• Firmware alignment – When applicable, align module firmware with your system’s tested baseline to prevent compatibility issues.
• Routine checks – Visually inspect connectors and terminal screws during shutdowns, clean dust with dry air, and verify diagnostics in 800xA after any swap.
• Documentation – Record the module’s serial and revision details in your asset list; this makes future replacements much faster.

Quality & Certifications

• CE-marked and RoHS compliant; ABB manufacturing typically follows ISO 9001 quality systems.
• UL recognition/listing is available for many ABB control modules used in North American installations.
• Each unit is function-checked prior to shipment; 365-day warranty applies for workmanship and material defects.

How to Proceed

Share your existing module’s label photo (showing 3BSE092984R1, hardware revision, and any firmware tag) and the target system version in 800xA/AC 800M. We’ll confirm exact compatibility, lead time, and packaging details so you can plan the swap with confidence.