Description

ABB HVC-02B (3HNA024966-001) – High Voltage Controller Module
🔧 Product Overview

The ABB HVC-02B (3HNA024966-001) is a high-voltage controller module designed for ABB industrial robotic systems—particularly electrostatic painting and coating robots.

It plays a critical role in generating and regulating high-voltage output used by atomizers and spray guns, ensuring uniform coating quality, transfer efficiency, and process stability in automated finishing applications.

This module is widely used in ABB robot platforms such as IRB painting systems (e.g., IRB 5400 series) and integrates tightly with robot control architecture and process software.

⚙️ Key Features

High-voltage generation & control for electrostatic spray systems

Ensures consistent paint atomization and transfer efficiency

Designed for ABB robotic coating applications

Supports industrial communication protocols (depending on configuration)

Compact, robust design for harsh environments

Compatible with ABB IPS software platforms

📊 Technical Specifications
Parameter Specification
Model HVC-02B
Part Number 3HNA024966-001
Product Type High Voltage Controller Module
Application ABB painting/coating robots
Output Function Adjustable high-voltage for atomizers/spray guns
Communication PROFIBUS / PROFINET / EtherNet/IP (config-dependent)
Operating Temperature -20°C to +60°C
Dimensions 175 × 162 × 60 mm
Weight ~0.89 kg
Protection Class IP20 (typical)

🏭 Typical Applications
1. Automotive Manufacturing

Robotic spray painting lines

Electrostatic coating for car bodies and components

2. Industrial Coating Systems

Powder and liquid coating processes

High-efficiency material transfer applications

3. Robotics & Automation

Integration in ABB robot controllers for finishing systems

Precision coating in high-throughput production lines

🔄 Replacement & Compatibility

Direct Replacement:

HVC-02C (3HNA029043-001) – upgraded version

Additional Requirements:

Requires ACK (Atomizer Configuration Key) depending on system configuration

Compatible with ABB IPS software versions ≥ 4.27.xx

✅ Advantages

Improves coating quality and uniformity

Enhances process efficiency and material savings

Provides stable high-voltage control with safety integration

Designed for long-term industrial reliability