ABB PIO800K02 – Accessory Kit for PIO800 interface in System 800xA/S800 I/O

The ABB PIO800K02 is a factory accessory kit tailored for the PIO800 interface used in System 800xA and S800 I/O stations. From my experience, this kit is typically ordered when you’re adding a new PIO800 node or replacing an existing one and want the correct mounting and connection accessories on hand. It seems to be a small detail, but having the right kit reduces panel build time and avoids those last‑minute cabinet changes.

Company’s Order Placement Process and Guarantees

• – Warranty: 365 days from delivery

• – Lead time: 1 week if in stock; no more than one month at the latest

• – Payment terms: 50% advance payment; full payment prior to delivery

– Express options: FedEx, UPS, DHL

Key Features

• Purpose-built for ABB PIO800 interface – Ensures the right mechanical fit and connector accessories for fast, error‑free installation.
• Speeds panel integration – Predefined mounting and coding parts typically cut installation time and reduce rework.
• Consistent with ABB cabinet practices – Hardware aligns with standard S800 I/O rail/base layouts used in System 800xA.
• Passive, no additional power – The kit contains mechanical/connection items only, so there’s nothing to power or configure.
• Helps maintain long-term reliability – Correct fasteners and coding keys prevent loose seating and wiring mistakes in many cases.
• Supports retrofit and expansions – Handy when you’re extending an existing 800xA node or replacing a PIO800 during maintenance.

Technical Specifications

Related or Supporting Products

• ABB PIO800 – The host interface module this kit supports; provides the actual field/network connectivity.
• ABB S800 I/O base units (e.g., TU810/TU812/TU814) – Common base units used to mount and connect S800 modules in 800xA cabinets.
• ABB CI854A – PROFIBUS DP-V1 communication interface often paired with S800 I/O in System 800xA architectures.
• ABB AC 800M controllers (e.g., PM861/PM865) – Main controller platform that supervises S800 I/O nodes.

Installation & Maintenance

• Cabinet environment – Install within a clean, ventilated control cabinet. You might notice that keeping ambient within the host module’s rating typically improves long‑term reliability.
• Mounting – Follow ABB S800 I/O rail/base layout. Ensure all fasteners are snug (hand‑tight, no over‑torque) and that coding keys are inserted as instructed to prevent mis‑slotting.
• Wiring – Separate signal and power cabling; maintain shield terminations and grounding consistent with ABB 800xA grounding practice. Avoid running I/O signals parallel to high‑voltage feeders.
• Safety – De‑energize the cabinet before installing hardware. Verify ESD protection when handling modules and accessories.
• Routine checks – Inspect mechanical tightness during scheduled outages. For dust‑prone sites, a gentle clean (dry, non‑abrasive) helps. No firmware applies to this kit, but keep the host PIO800 firmware current when recommended by ABB.

Quality & Certifications

• CE conformity for use within ABB System 800xA assemblies
• RoHS and REACH compliant materials, in most cases for ABB accessory kits
• UL recognition at the assembly level when integrated per ABB instructions
• Manufactured under ISO 9001 quality systems
• Manufacturer’s warranty: 12 months (365 days)

One thing I appreciate is how these ABB accessory kits remove uncertainty during commissioning—less time hunting for the “right” mounting bits and more time bringing the node online. If you’re matching an existing 800xA footprint, this K02 kit is, in many cases, the pragmatic choice.