ABB XVC767AE102 (3BHB007209R0102) – Control Board Spare for ACS800 Drive Maintenance

The ABB XVC767AE102, supplier code 3BHB007209R0102, is a factory-grade control board used inside ABB ACS800 variable speed drives. From my experience, it’s the kind of spare you keep on the shelf to avoid long production stops—drop it in, restore the control chain, and you’re back up without rewriting the whole application. One thing I appreciate is how it integrates with the drive’s backplane and fiber-optic links, so replacements are straightforward when the original board ages out or suffers an ESD event.

Company’s Order Placement Process and Guarantees

• Warranty: 365 days
• Delivery: 1 week if in stock; no more than one month at the latest
• Payment: 50% advance payment; full payment before delivery
• Express options: FedEx, UPS, DHL

Key Features

• Genuine ABB spare for ACS800 drives – Helps restore control functionality without redesigning the drive system.
• Backplane-powered, no external supply – Simplifies replacement and reduces wiring errors during maintenance.
• Fiber‑optic control links – Typically used for reliable isolation to power units/gate drivers inside ACS800 frames.
• Revision-friendly part number – The 3BHB007209R0102 code aids in matching like-for-like during service jobs.
• ESD-safe, serviceable design – Standard PCB form factor with standoffs/screw positions for quick swap-outs.

Technical Specifications

Application Fields

Typically used in ABB ACS800 variable speed drives across heavy and continuous-duty environments: metals processing, paper mills, mining and aggregates, marine auxiliaries, oil & gas pumps, compressors, and material handling. You might notice that maintenance teams often keep one or two of these boards per line to shorten mean time to repair during planned outages.

Advantages & Value

• Reliability – Genuine ABB spare aligns with the original design, reducing the risk of nuisance trips after replacement.
• Compatibility – Part number 3BHB007209R0102 helps match the correct hardware revision for your drive frame.
• Cost & Downtime Savings – Quick board swaps typically restore service without rewriting application logic.
• Technical Support – Parameter and firmware checks can be performed in minutes with standard ABB service tools.

Field note: one maintenance supervisor told us they cut a restart from 6 hours to under 90 minutes by holding this board as a hot spare—no cabinet rewiring, just careful ESD handling and a clean re-seat of the fiber leads.

Installation & Maintenance

• Environment – Mount inside a sealed drive cabinet (IP-rated), with adequate ventilation and ambient typically 0…+55°C.
• Safety – Isolate mains and DC bus, wait for DC link discharge, and use ESD wrist straps; avoid touching components and FO tips.
• Wiring – Route fiber‑optic links and ribbon cables per the original harness; keep bend radii gentle and connectors fully seated.
• Commissioning – Verify firmware/parameter compatibility with the host ACS800; run self-tests and a short no-load spin before production.
• Routine Care – Keep the cabinet dust-free, check connectors during outages, and document board revisions to simplify future swaps.

Quality & Certifications

• Manufactured to ABB’s quality system; typical conformity when installed in the drive: CE / RoHS
• Warranty: 12 months (365 days) from delivery

Recommended Supporting Components

For smoother maintenance, teams usually pair this board with commonly replaced drive internals:

• Fiber‑optic link cables for ACS800 gate/control connections
• Encoder or feedback interface modules (e.g., RPMP series, as applicable to your drive)
• Gate driver units and low‑voltage harness kits matched to the drive frame
• Filtered fan kits and cabinet air filters to protect control electronics