BENTLY 350025 Keyphasor Module Digital Control Board
Input Signal Range | +0.8 V to -21.0 V (non-isolated I/O) or +5 V to -11 V (isolated I/O) |
Output Signal | Digital Keyphasor pulses (TTL-compatible), 4–20 mA analog speed output |
Communication | RS-485 (Modbus RTU), Bently Nevada proprietary protocol |
Power Supply | 24 V DC ±10% |
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Description
BENTLY 350025 Keyphasor Module Digital Control Board
The BENTLY 350025 (also referred to as 3500/25) is a high-performance Keyphasor Module designed to provide precise rotational synchronization and speed measurement for critical rotating equipment. As a core component of Bently Nevada’s 3500 Series Machinery Protection System, this module plays a pivotal role in vibration analysis, condition monitoring, and predictive maintenance by delivering accurate once-per-turn reference signals. Its advanced signal processing capabilities and rugged design make it indispensable in industries such as power generation, oil refining, and heavy manufacturing.
Label | Specification |
---|---|
Model Number | 350025 (equivalent to 3500/25) |
Brand | Bently Nevada |
Type | Half-height, 2-channel Keyphasor Module with dual-channel input |
Input Signal Range | +0.8 V to -21.0 V (non-isolated I/O) or +5 V to -11 V (isolated I/O) |
Output Signal | Digital Keyphasor pulses (TTL-compatible), 4–20 mA analog speed output |
Communication | RS-485 (Modbus RTU), Bently Nevada proprietary protocol |
Power Supply | 24 V DC ±10% |
Operating Temp | -30°C to +65°C (non-isolated I/O) |
Mounting | DIN rail (half-height slot in 3500 rack) |
Weight | 0.34 kg (main module) |
Certifications | CE, CSA, API 670 compliant |
Dimensions | 119.9 mm x 24.4 mm x 256.5 mm |
IP Rating | IP65 (with optional weatherproof housing) |
The BENTLY 350025 excels in providing accurate rotational timing references for machinery monitoring. Its dual-channel input supports signals from proximity probes or magnetic pickups, converting them into digital Keyphasor pulses that synchronize vibration analysis and speed measurements . For example, in a steam turbine, the module detects shaft keyphasor marks to determine rotational speed and phase, enabling 1x vibration amplitude and phase tracking critical for detecting misalignment or imbalance .
- Turbine Condition Monitoring: Integrates with 3500/42M Vibration Monitors to correlate vibration data with shaft position, enabling early detection of blade damage or bearing wear .
- Compressor Protection: Supports API 617-compliant systems by providing speed references for anti-surge control and seal integrity monitoring during start-up/shutdown cycles .
- Predictive Maintenance: By synchronizing data from multiple sensors (e.g., displacement, temperature), the module facilitates holistic machinery health analysis, reducing unplanned outages by up to 30% .
- Safety-Critical Systems: In triple modular redundant (TMR) configurations, two 350025 modules operate in parallel to ensure fail-safe speed measurement for turbine trip logic .
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