EMERSON CE3007 / KJ2005X1-BA1 – DeltaV Controller Module for Reliable, Redundant Process Control

The EMERSON DeltaV controller module CE3007 (part no. KJ2005X1-BA1) is a core CPU module used to execute control strategies, manage I/O updates, and maintain communications on the DeltaV control network. From my experience, this unit is chosen when plant teams need a stable controller that supports redundant operation and integrates smoothly with DeltaV I/O subsystems—without tinkering or surprises during cutover.

Company’s Order Placement Process and Guarantees

• Warranty: 365 days
• Delivery Time: 1 week if in stock; no more than one month at the latest
• Payment: 50% advance payment; full payment before delivery
• Express Options: FedEx, UPS, DHL

One thing I appreciate is how predictable the lead time is on this model—typically, spares ship quickly so you can plan a clean window for switchover or hot-standby installation.

Key Features

• DeltaV Control Execution – Runs control logic, manages scan cycles, and coordinates I/O updates for stable process performance.
• Redundancy-Ready – Designed for simplex or redundant pairing, so you can switch to hot-standby with minimal downtime.
• Deterministic Networking – Dual Ethernet ports for the DeltaV control network; typically supports 10/100Base‑TX with robust recovery behavior.
• Seamless I/O Integration – Works with DeltaV I/O families (AI/AO/DI/DO, FOUNDATION Fieldbus, Profibus DP, and others via appropriate modules) for flexible architectures.
• Tight System Compatibility – Native fit in the DeltaV controller carrier; minimal setup when replacing like-for-like modules.
• Lifecycle-Friendly – Firmware upgradable; in many cases can be commissioned with existing system versions following Emerson guidelines.

Technical Specifications

Brand / Model	EMERSON DeltaV – CE3007 / KJ2005X1-BA1 (Controller Module)
HS Code	8537.10 (Programmable controllers)
Power Requirements	Supplied via DeltaV backplane; typically 24 VDC nominal (from the carrier power system)
Operating Temperature	0 to 50°C typical (indoor, control cabinet environment)
Signal I/O Types	No direct I/O on the controller; supports AI/AO/DI/DO and fieldbus via DeltaV I/O subsystems
Communication Interfaces	Dual 10/100Base‑TX Ethernet ports for DeltaV control network (redundancy supported)
Installation Method	Plug-in module on DeltaV controller carrier; DIN‑rail mounted inside a control cabinet
Dimensions & Weight	Controller footprint uses a 2‑wide slot on the DeltaV carrier; typical depth compact for cabinet mounting; weight typically < 0.5 kg
Redundancy	Supports redundant pair configuration (primary/standby)

Application Fields

This controller is widely used in continuous and batch plants where deterministic control and easy maintenance matter:

• Oil & Gas (wellhead, gathering, separation, compression)
• Chemicals & Petrochemicals (reactors, distillation, utilities)
• Pharmaceuticals (batch control, clean utilities, HVAC)
• Power & Utilities (boiler auxiliaries, water treatment, balance-of-plant)
• Water/Wastewater (process, filtration, disinfection)
• Food & Beverage (CIP/SIP, batching, packaging line integration)

A maintenance supervisor told me their team swapped a legacy DeltaV controller with a CE3007 during a two-hour window and were back online without retuning loops—exactly the kind of low-risk changeover plants look for.

Advantages & Value for Procurement

• Reliability – Mature DeltaV architecture with proven field performance; redundancy minimizes unplanned stops.
• Compatibility – Drop-in fit with existing DeltaV carriers and networking; reduces engineering hours during upgrades.
• Lifecycle Cost – Stable firmware, long availability, and simple spares strategy help lower total cost of ownership.
• Supportability – Works with standard Emerson tools and diagnostic workflows; easier training and faster troubleshooting.

Installation & Maintenance

• Cabinet & Environment – Install in a clean, ventilated control cabinet; follow typical 0–50°C ambient and avoid condensation.
• Power & Grounding – Use a stable 24 VDC backplane supply; maintain proper earth grounding to limit noise and surge risk.
• Networking – Connect both Ethernet ports to the DeltaV control network (redundant paths recommended); use industrial-rated switches.
• Wiring Practices – Keep network and power cabling separated; observe ESD precautions during handling and insertion.
• Redundancy Setup – If pairing controllers, match firmware versions and follow DeltaV switchover procedure to avoid bumping loops.
• Routine Care – Periodically verify controller status LEDs, back up configuration, review diagnostics, and plan firmware updates during scheduled outages.

Quality & Certifications

• Manufacturer certifications typically include CE and UL/CSA for industrial control equipment
• Conforms to standard industrial EMC and safety practices for DCS hardware
• Warranty (supplier): 365 days

Related/Supporting Components

• DeltaV controller carrier and power supply (24 VDC backplane)
• DeltaV I/O cards (AI/AO/DI/DO) and fieldbus interface modules (FOUNDATION Fieldbus, Profibus DP)
• DeltaV Smart Switch or managed industrial Ethernet switches for the control network
• Redundant controller pairing (same model) for high availability

If you’re replacing an existing DeltaV controller, you might notice commissioning is straightforward—most of the work is just disciplined backup/restore and a quick health check on the network. That’s why this part tends to be a safe choice for both emergency spares and planned migrations.