Description
EMERSON CON021 – Pluggable Control Connector for Industrial Drives and I/O Wiring

The EMERSON CON021 is a practical, field-ready pluggable connector typically used on control terminals of Emerson/Control Techniques drives and related control hardware. From my experience, this small accessory solves big problems—especially when you need a clean, reliable way to land low‑voltage control signals and swap a drive without re-terminating a bundle of wires. It seems to be the go-to spare when a terminal plug goes missing during maintenance or you’re standardizing panels across multiple sites.
Our Order Placement Process and Guarantees
- Warranty: 365 days
- Lead time: typically 1 week if in stock; no more than one month at the latest
- Payment: 50% advance payment; full payment before delivery
- Express delivery options: FedEx, UPS, DHL
Key Features
- Pluggable, service-friendly design – Unplug the connector from the device for quick swaps and bench work without disturbing cabinet wiring.
- Secure screw-clamp termination – Stable wire retention for control signals and sensors in vibration-prone environments.
- Low-voltage control ready – Suitable for typical drive control I/O (digital inputs/outputs, 0–10 V, 4–20 mA), acting as a passive pass‑through.
- Panel-builder friendly – Clear wire access and marking area make commissioning faster and less error‑prone.
- OEM spare compatibility – Commonly paired with Emerson/Control Techniques drives, easing replacement and standardization across sites.
- RoHS-minded sourcing – Typically supplied to meet modern environmental compliance expectations.
Technical Specifications
| Brand / Model | EMERSON CON021 |
| HS Code | 8536.69 (Plugs and sockets for a voltage not exceeding 1,000 V) |
| Power Requirements | N/A – passive connector, no power consumption |
| Operating Temperature | Typically −25 °C to +85 °C (application dependent) |
| Signal Input/Output Types | Pass-through terminals for low-voltage control and sensor wiring (no signal conditioning) |
| Communication Interfaces | None (mechanical connector only) |
| Installation Method | Wire to screw-clamp terminals, then plug into the device’s mating header/terminal block |
| Dimensions & Weight | Compact, lightweight pluggable terminal plug (exact size varies by revision) |
| Typical Wire Size | Commonly AWG 24–16 (0.2–1.5 mm²), depending on insulation and ferrule |
Application Fields
You’ll typically find the CON021 in control panels with Emerson/Control Techniques drives and controllers—packaging machines, pumps, HVAC fans, conveyors, and light process lines. Panel builders use it to simplify prewiring and permit fast device changeover. Maintenance teams keep a few on hand as spares, especially in multi-line facilities where downtime adds up quickly.
Advantages & Value
- Minimized downtime – Swap a drive or I/O module without re-terminating dozens of conductors.
- Compatibility peace of mind – Sourced to match the mating hardware used on Emerson systems, reducing fit-up guesswork.
- Lower lifecycle cost – In many cases, having the correct pluggable connector prevents costly field improvisations and wiring errors.
- Scalable standardization – Standard connector format makes panel layouts and service procedures consistent across sites.
A maintenance supervisor from a food packaging plant told us they keep five CON021 units in a drawer; when a drive comes back from repair, they just plug the prewired block in and run. “It shaved at least 40 minutes off our restart,” was the exact line.
Installation & Maintenance
- Cabinet environment – Install in a dry, ventilated enclosure; follow drive/controller clearance guidelines for heat dissipation.
- Wiring practices – Use ferrules where possible; segregate analog, digital, and power wiring to reduce noise coupling.
- Tightening – Torque screw-clamps evenly; lightly tug each conductor to confirm retention.
- Identification – Label terminals and keep a print of the I/O map inside the door—saves troubleshooting time.
- Safety – De-energize circuits before handling; verify absence of voltage on control terminals.
- Routine checks – Periodically recheck terminal tightness, especially after thermal cycles or vibration exposure.
Quality & Certifications
- RoHS-compliant sourcing in most cases
- CE marking generally not applicable to passive connectors; final assembly compliance remains with the host equipment
- Manufacturer’s warranty: 12 months (365 days)
If you’re matching the CON021 to a specific Emerson drive or controller, share the exact device model and terminal reference. We can verify pin count and mating style so the connector lands perfectly the first time.











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