Description
Honeywell 51401635-150 – OEM Cable Assembly for TPS/TDC/Experion Cabinet Interconnects
The Honeywell 51401635-150 is an original Honeywell cable assembly used widely across legacy TDC 2000/TDC 3000, TPS, and many Experion PKS cabinet connections. From my experience, this part typically serves console, peripheral, or cabinet-to-module interconnects where a factory-terminated, shielded cable is preferred over field-made harnesses. You might notice that maintenance teams keep one or two on the shelf because it’s a quick win to resolve intermittent I/O or console dropouts caused by aging connectors.
Company’s Order Placement Process and Guarantees
- Warranty: 365 days
- Delivery: 1 week if in stock; no more than one month at the latest
- Payment: 50% advance payment; full payment prior to delivery
- Express options: FedEx, UPS, DHL
Key Features
- OEM fit for Honeywell systems – Drop-in replacement in TPS/TDC/Experion cabinets, minimizing downtime.
- Factory-terminated ends – Consistent terminations reduce on-site variability and typical noise issues from hand-crimped cables.
- Shielded signal path – Designed to carry low-voltage control/logic signals with improved noise immunity in cabinet environments.
- Service-friendly labeling – Honeywell part coding simplifies traceability and future maintenance planning.
- Passive, no power required – Straightforward signal pass-through; no configuration or firmware to manage.
Technical Specifications
| Brand / Model | Honeywell 51401635-150 (OEM cable assembly) |
| HS Code | 8544.42 (Insulated electric conductors, fitted with connectors) |
| Power Requirements | None (passive signal cable) |
| Dimensions & Weight | Factory-defined length variant “-150”; typical OD 5–8 mm; approx. 0.2–0.6 kg depending on length |
| Operating Temperature | -10 to +60 °C (control room/cabinet environments) |
| Signal Input/Output Types | Low-voltage logic/data pass-through; shielded pairs for noise-sensitive signals |
| Communication Interfaces | Passive cable assembly used with Honeywell cabinet/console/peripheral ports; no active protocol |
| Installation Method | In-cabinet routing with strain relief; plug-in to the designated Honeywell mating connectors |
| Compliance (typical) | UL AWM style as applicable; RoHS; manufactured under ISO 9001 QMS |
Application Fields
This part is commonly used anywhere Honeywell TPS/TDC/Experion cabinets need a reliable, shielded interconnect: DCS consoles, I/O subracks, controller/panel peripherals, and printer/terminal links in many cases. Typical sites include:
- Refineries and petrochemical complexes
- Power generation (thermal, combined cycle, and balance-of-plant)
- Pulp & paper and specialty chemicals
- Pharmaceutical and batch units with legacy TDC interfaces
- Marine/offshore process skids using Honeywell control cabinets
Advantages & Value
- Reliability under EMI – Shielding and factory terminations help reduce nuisance faults that pop up with aging harnesses.
- Compatibility – OEM part number matches Honeywell drawings and BOMs; typically plug-and-play for the intended port.
- Cost of downtime – A quick swap restores communications faster than field terminating a new cable on site.
- Traceable sourcing – Appears to be supplied with proper labeling and traceability for audits.
A maintenance lead at a Gulf Coast refinery summed it up well: “We keep the 51401635-150 on hand. When a console link gets noisy, this is the first part we change. Nine times out of ten, it fixes the issue without touching the controller.”
Installation & Maintenance
- Cabinet standards – Route in metal cabinets or console trays; maintain bend radius per general cable practice (typically ≥10× OD).
- Ventilation & environment – Use in dry, clean control-room conditions; avoid contact with sharp edges and hot ducts.
- Wiring & strain relief – Use proper cable clamps; avoid overtight cable ties that can deform the jacket.
- EMI hygiene – Separate from high-voltage motor cables; ground shields at the designated end as per Honeywell drawings.
- Routine checks – Visual inspect connectors quarterly; reseat if oxidation is suspected; perform continuity checks during turnarounds.
- Spare strategy – Keep at least one spare per cabinet family; verify the “-150” length variant against your site BOM before ordering.
Quality & Certifications
- Manufactured under ISO 9001 quality management
- RoHS compliant (typical for Honeywell cable assemblies)
- UL AWM style marking where applicable
- CE marking is not typically applicable to passive cable assemblies used inside control cabinets
- Standard manufacturer’s warranty: 12 months
Note: Because connector style and length are defined by the specific Honeywell application, it’s best to match the 51401635-150 against your drawing set (or send us the cabinet/build reference). That avoids surprises and ensures the cable mates correctly on both ends.







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