ICSI16E1 – Compact Industrial Counter for Precision Control Applications

The ICSI16E1 is a solid-state industrial counter from a well-known automation brand, typically used in machinery control, packaging lines, and process monitoring setups. From my experience, it’s the kind of component you don’t think about—until you need one that just works. It seems to be especially popular in environments where space is tight but reliability can’t be compromised.

Key Features

• 16-channel counting capability: Handles multiple input sources simultaneously, which is useful when aggregating signals from several sensors on a single machine.
• DIN-rail mountable: Fits standard control cabinets without modification—saves time during installation or retrofitting.
• LED display with clear digit readout: Easy to read even under low-light conditions or at slight angles, which helps during troubleshooting.
• DC 24V operation: Compatible with most industrial PLC systems and power supplies, reducing the need for extra voltage converters.
• Fast response time: Processes pulses up to 10 kHz per channel in many cases, making it suitable for moderate-speed production equipment.

Technical Specifications

Application Fields

You might notice that this counter shows up frequently in bottling plants, where each channel tracks fill heads independently. It’s also been used in textile machinery to monitor thread breaks across multiple spindles. In packaging systems, it often serves as a batch controller—counting products before grouping them into sets. One customer mentioned using it in a custom test rig to validate motor cycle odometer modules over repeated cycles.

Advantages & Value

While not flashy, the ICSI16E1 delivers consistent performance with minimal configuration. Procurement teams tend to appreciate its drop-in compatibility with existing 24V control panels. There’s no proprietary software required, which cuts down on training and licensing overhead. Spare units are easy to stock due to compact size and stable design—helping reduce machine downtime. In many cases, replacing older mechanical counters with this model has led to fewer recalibrations and longer service intervals.

Installation & Maintenance

Install in a standard IP54-rated cabinet if exposed to dust or occasional splashes. Ensure adequate ventilation around the unit—don’t stack heat-generating devices directly beside it. Wiring should use 0.5–1.5 mm² stranded copper with ferrules for long-term reliability. From my experience, checking terminal tightness every six months prevents intermittent faults. No scheduled calibration is needed since it’s digital, but firmware isn’t field-upgradable, so keep spare units updated to current revision when possible.

Quality & Certifications

Certified to CE and RoHS standards, with conformity to industrial EMC and safety directives. UL recognition may vary by region, so confirm local compliance if used in North American installations. The manufacturer offers a 365-day warranty against defects in materials and workmanship. Units are tested prior to shipment, and batch traceability is maintained for quality tracking.

Order Placement & Guarantees

In-stock units ship within one week; lead time won’t exceed four weeks even for backordered items. We require 50% advance payment, with full balance due before dispatch. Delivery via FedEx, UPS, or DHL—tracking provided automatically. If a unit arrives damaged or doesn’t match the model specified, we’ll replace it promptly at no cost.