Description
Technical Specifications
- Product Model: 1SAJ240100R1003 PDP22‑FBP
- Brand: ABB
- Warranty: One Year
- Input Voltage: 24 V DC nominal (24‑240 V AC/DC wide range)
- Operating Temperature: ‑25 °C to +70 °C
- Storage Temperature: ‑40 °C to +85 °C
- Response Time: PROFIBUS DP cycle‑dependent, up to 12 Mbit/s baud rate
- Protection Class: IP65 for plug‑in fieldbus plug assembly
- Accuracy Class: Communication interface, no measurement accuracy rating
- Output Frequency: Not applicable
- Rated Current Range: 0.3 A maximum supply consumption
- Communication Interface: M12 PROFIBUS DP connector, FBP internal plug‑in port
- Supported Protocols: PROFIBUS DP‑V0, PROFIBUS DP‑V1, PNO‑certified slave
- Overload Capacity: Reverse‑polarity and short‑circuit internal protection
- Dimensions: 48.5 mm × 67 mm × 316 mm (0.25 m integral cable)
Product Overview
The ABB 1SAJ240100R1003 PDP22‑FBP is a pre‑wired FieldBusPlug communication adapter designed to connect FBP‑compatible motor starters and low‑voltage motor control hardware to PROFIBUS‑DP industrial networks. This plug‑and‑play fieldbus interface eliminates custom fieldbus cable assembly work and provides direct cyclic data exchange between motor‑control devices and the PLC master system. It addresses typical MCC‑related pain points including complex field‑wiring effort, improper bus termination, and inconsistent bus‑signal integrity inside crowded control cabinets. System integrators, MCC panel builders and plant automation technicians benefit from this component; built‑in diagnostic LED indicators simplify on‑site fault diagnosis for bus communication failures. It supports both DP‑V0 cyclic process data and DP‑V1 acyclic parameter access, and fits for new‑build MCC construction as well as retrofitting existing FBP‑enabled motor‑control assemblies without major cabinet rewiring.
Application Scenarios
- Motor Control Center (MCC) Fieldbus Integration: Connects ABB FBP‑compatible motor starters and UMC motor controllers to PROFIBUS‑DP networks. It transmits motor status, current readings, fault codes and accepts start‑stop commands from the host PLC, centralising motor‑control management within the automation system.
- Assembly‑Line Low‑Voltage Drive Control: Deployed within manufacturing production‑line control cabinets. It delivers reliable fieldbus communication for multiple motor‑starter nodes, reduces hard‑wired signal‑cable quantity and supports fast commissioning of modular machine‑control panels.
- Legacy Plant Automation Retrofit Projects: Upgrades existing FBP‑ready motor‑control hardware to PROFIBUS DP‑V1 capability. Ready‑to‑use cable assembly cuts field wiring labour and shortens plant‑downtime during fieldbus‑migration projects.
- Process‑Industry Auxiliary Motor Control: Used for pumps, fans and conveyor motor‑control circuits in chemical, water‑treatment and pulp‑and‑paper plants. IP65‑rated plug‑in construction tolerates moderate cabinet‑environmental contamination and delivers stable bus‑communication performance.
Key Installation Notes
- Insert the FBP plug‑in end directly into the matching FBP port of compatible ABB motor‑starter or motor‑control units; do not modify the integrated 0.25 m cable length.
- Use standard PROFIBUS‑DP M12 cabling rules; maintain proper bus termination at both physical ends of the PROFIBUS‑DP trunk line.
- Observe supply voltage limits; apply correct 24 V DC control supply to the connected FBP‑device, the PDP22‑FBP draws power from the host motor‑control hardware.
- Read status‑LED feedback for bus‑activity, slave‑state and diagnostic alerts during commissioning and troubleshooting.
- Import the matching GSD file into PROFIBUS master‑PLC configuration software to ensure correct process‑data mapping.
- Avoid routing PROFIBUS signal cables alongside high‑power motor feeder cables to minimise electromagnetic interference.
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